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What is the main function of the quick connector?

Update:20-11-2020
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What is the main function of the quick connector? The p […]

What is the main function of the quick connector?

The plastic insulating material and conductive parts of the wire terminal are directly related to the quality of the terminal, and they respectively determine the insulation and conductivity of the terminal. The failure of any one terminal will lead to the failure of the entire system project. The painful lessons at home and abroad in this regard are very profound.
   Prevention is the goal, and analysis is the foundation. In a sense, preventing failure is more important than analyzing failure. It has a more realistic meaning for ensuring the quality and reliability of the terminal.

   From the perspective of use, the function that the terminal should achieve is: the conductive part of the contact part must be conductive, and the contact is reliable. Places where insulation should not be conducted must be insulated reliably. There are three common fatal failure forms of terminal blocks:
1. Poor contact
The metal conductor inside the    wire terminal is the core part of the terminal, which transmits the voltage, current or signal from the external wire or cable to the corresponding contact of the connector. Therefore, the contact must have an excellent structure, stable and reliable contact retention and good electrical conductivity. Due to the unreasonable structure design of the contact parts, wrong material selection, unstable molds, out-of-poor processing dimensions, rough surface, unreasonable surface treatment processes such as heat treatment and electroplating, improper assembly, harsh storage and use environment, and improper operation and use, all contact parts Contact parts and matching parts cause poor contact.
2. Poor insulation
  The role of the insulator is to keep the contacts in the correct position and to insulate the contacts and the contacts, and between the contacts and the housing. Therefore, the insulating parts must have excellent electrical properties, mechanical properties and process molding properties. Especially with the widespread use of high-density and miniaturized terminals, the effective wall thickness of the insulator becomes thinner and thinner. This puts more stringent requirements on insulating materials, injection mold accuracy and molding technology. Due to the existence of metal excess on the surface or inside of the insulator, surface dust, flux and other pollution and moisture, organic material precipitates and harmful gas adsorption film merge with the surface water film to form an ionic conductive channel, moisture absorption, mold growth, insulation material aging and other reasons, Will cause short circuit, leakage, breakdown, low insulation resistance and other poor insulation.
3. Poor fixation
  The insulator not only provides insulation, but also provides precise centering and protection for the protruding contacts. It also has the functions of installation and positioning and locking and fixing on the equipment. Poor fixation, the lighter will affect the reliable contact and cause instantaneous power failure, the more serious is the product disintegration. Disassembly refers to the abnormal separation between the plug and the socket, the pin and the socket caused by the unreliable structure of the terminal under the plug-in state due to material, design, process and other reasons, which will cause the power transmission of the control system and Serious consequences of signal control interruption. Due to unreliable design, wrong material selection, improper selection of molding process, poor quality of heat treatment, mold, assembly, welding and other processes, and improper assembly will cause poor fixation.
In addition, due to coating peeling, corrosion, bruising, plastic shell flashing, cracking, rough processing of contact parts, deformation, etc., the appearance is poor, due to the out-of-poor positioning and locking fit size, poor processing quality uniformity, and total separation force Poor interchange caused by major causes is also a common and frequently-occurring disease. These types of faults can generally be found and eliminated in time during inspection and use.

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